PRODUCT INTRODUCTION

 

The pipe line float is one of the important components of the dredging project. The key factors for correctly selecting the floating body model include the arrangement and layout of the floating bodies, the composition of the conveying
medium, the length of the pipeline, etc., so as to calculate the accurate floating body size and wall thickness, coupled with high-quality material selection and internal foam flling to ensure dredging Safe and reliable operation of pipelines.

 

Main Specifications：

 

project	Shell performance index	project	Internal performance indicators
Tensile Strength	>12Mpa	water absorption	<2g/100c㎡
Elongation at break	10.1%	Breaking strength	0.08-0.18Mpa
Impact strength	>31.4KJ/㎡	Elongation at break	4-6%
Bending strength	>15.7Mpa	compressive strength	0.18-0.24Mpa
specific gravity	0.93	heat resistant temperature	-60°C-----+120°C

Pipe Floats/Pipeline Floats
Model	ID (mm)	OD (mm)	L (mm)	Thickness (mm)	Buoyancy (kg)
FT500*500	110	500	500	5	150
FT600*700	220/250	600	700	5	220
FT500*800	160/200	500	800	5	240
FT700*900	280	700	900	5	450
FT800*1000	315	800	1000	6	550
FT800*1100	400	800	1100	6	600
FT1000*1000	325/350	1000	1000	6	650
FT1100*1100	380/400	1100	1100	6	850
FT1200*1200	430/450/500	1200	1200	7	1200
FT1300*11300	480/500/560	1300	1300	7	1500
FT1300*1500	530/560/630/610/660	1300	1500	8	1700
FT1400*1500	560	1400	1500	8	1900
FT1300*1600	560	1300	1600	8	2000
FT1400*1600	630	1400	1600	8	2100
FT1500*1850	670/680/650/720	1500	1850	9	2560
FT1600*1900	730	1600	1900	9	2900
FT1700*2000	780/810	1700	2000	9	2900
TF1850*2100	840	1850	2100	10	3400
FT2000*2400	900	2000	2400	12	4800
FT2040*2500	940	2040	2500	13	5000
FT2400*2600	1150	2400	2600	14	6500

 

Rotomizing Process 

The Four Principal Stages of Rotational Moulding

  

 

 

  Rotoplastic molding, also known as rotary molding, is to load a quantitative powder resin into a cold mold. The mold is driven by a rolling machine to rotate and rotate slowly around two vertical rotating axes, while the mold is heated by an external heat source, so that the resin powder is melted and evenly coated on the surface of the entire mold cavity with its own gravity. Finally, the method of hollow product is obtained after cooling and demoulding. Compared with the extrusion, injection molding and blow molding processes often used in plastic molding, the rotoplastic process is more suitable for the production of large and medium-sized or complex plastic products, and the product has almost no internal stress and other advantages.

Rotational Molding Process Characteristics 

1. Low cost of rolling short mold: For products with the same specifications and sizes, the cost of rotoplastic mold is much lower than that of blow molding and injection molding.

2. The edge strength of rotoplastic products is good, and the thickness of the edge of the products is thicker. Solve the problem of thin edges of products in the middle room

3, rotomolding can be placed in various inlay

4, the shape of rotomolding products can be complex

5, Rotomolding products can be produced fully closed products

6, rotomolding products can be filled with foam materials to achieve insulation

7, no need to adjust the mold, the wall thickness of rotomolding products can be freely adjusted

 Rotomized Material

  Linear low density polyethylene (LDPE)resin is called the third generation polyethylene.In addition to the properties of general
polyolefin resins, its tensile strength, tearstrength, environmental stress crack resistance,low temperature resistance, heat resistance The performance and puncture resistance areparticularly superior.

  The characteristics of polyurethane foam itself: light weight, heat insulation, heatpreservation, waterproof, fire and corrosion resistance, abrasion resistance, oil resistance, fatigue resistance, vibration resistance andstrong adhesion.

 

Shell Material

Linear low density polyethylene (LIDPE) resin is called the third generation polyethylene. In addition to the properties of general polyolefin resins, its tensile strength, tear strength, environmental stress crack resistance, low temperature resistance, heat resistance The performance and puncture resistance are particularly superior.

Inner Filler

The characteristics of polyurethane foam itself: light weight, heat insulation, heat preservation, waterproof, fire and corrosion resistance, abrasion resistance, oil resistance, fatigue resistance, vibration resistance and strong adhesion.

Rotational molding is to first add plastic raw materials into the mold, and then the mold is continuously rotated along two vertical axes and heated, so that the plastic raw materials in the mold are gradually uniformly coated and melted and adhered to the mold under the action of gravity and thermal energy. The entire surface of the cavity is formed into the desired shape, then cooled to shape, demolded, and finally the product is obtained.

Product  Installation

Put any piece of floating body arc face down and put the HDPE pipe on the floating body. Then take any piece of floating body and buckle it on the pipe. Fix it with gaskets and bolts.  Align the flange hole of the rubber hose with that of the HDPE pipe, pass the bolt through the flange hole, and tighten the nut to fix it.

 

PRODUCT CERTIFICATION

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